Robert Butts

 RobertT. Butts

Robert T. Butts

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Biography

Eastern Michigan University - Engineering


Resume

  • APQP

    Quality Management

    Process Improvement

    Lean Manufacturing

    Product Development

    SPC

    Engineering

    8D Problem Solving

    Manufacturing

    Program Management

    GD&T

    Continuous Improvement

    Six Sigma

    Industrial Engineering

    Manufacturing Engineering

    Root Cause Analysis

    DFMEA

    PPAP

    Supplier Quality

    FMEA

    Butts

    Robert

    Butts

    Kaydon Corporation

    Eastern Michigan University

    Trinity Services Group

    Johnson Controls

    Firwood Manufacturing

    Visteon Corporation

    Automotive Components Holdings Inc

    LLC

    Adient

    Industrial Tectonics

    Inc - Dexter

    MI

    Responsible for managing

    planning

    assignining

    controlling

    and specifying engineering requirements essential to achieve customer satisfation. Selected

    trained

    and supervised engineering personnel to accomplish objectives. \n\nPrincipal responsibility for technical discussions and review with major accounts. Direct product development through close customer collaboration and coordination with Sales/Marketing. Developed and maintained long term planning for technical and new product/process development and improvements. \n\nSpecified

    developed

    and improved manufacturing processes. Designed

    specified and procured necesary capital equipment

    tools

    and fixture required to effectively manufacture products.\n\nRresponsible for propmt resolution of internal

    and external techical and quality concerns to ensure proactive response and permanent corrective actions.\n\nCompile annual budget for department expenses and capital equipment acquisitions. Control

    monitor

    and justify costs for budgeted equipments expense including HVAC

    Air

    and Power consuption.

    Engineering Manager

    Kaydon Corporation

    Plymouth

    Michigan

    Leader of complex Global Quality and IT projects through all stages of the project lifecycle. Core member of the Quality and IT project leadership team to ensure successful planning and execution of Quality IT related projects

    supporting Corporate and Manufacturing Quality goals. \n\nProvided coaching and mentoring on Total Quality principles within the Adient Manufacturing System (AMS) to facilitate a continuous improvement

    learning culture throughout N. America seating assembly and component manufacturing locations. Guide and support multiple plant quality teams with improved manufacturing and quality practices.\n\nLed project activities to meet Quality IT and business objectives using advanced project management and change control processes. Solicit

    evaluate and apply process improvement initiatives. Member of the Cross-Functional Global Strategy team working to develop

    refine

    and execute a 5-Year Quality IT Strategy. \n\nCoordinated and led teams consisting of Corporate Quality

    Manufacturing Quality

    Global IT Infrastructure

    Enterprise Architecture

    Application Delivery

    and Quality and IT Subject-Matter Experts

    including internal resources and vendor resources. Served as a liaison and project leader in partnership between the Operations Quality

    Global Quality

    Information Technology

    Engineering

    and cross-Product Business functions.

    Senior Manager - Global Quality

    Adient

    Plymouth

    MI

    Lead and improve Advanced Product Quality Planning (APQP) systems in NA Seating – Metals and Mechanisms business unit.\n\nManage product launch Heath Assessment for deliverables

    timing

    and risk. Provide leadership

    and escalation support

    to return items to plan / mitigate risk. Develop and maintain long term planning for technical and new product/process development and improvements. \n\nLead improvemets in Product Safety Manufacturing Compliance (PSMC) events with strong project management disciplines. Drive sustainable improvement and success with incremental CI philosophy.\n\nManage Quality Chain documentation flow and linkage practices. Oversee the implementaion of new quality chain

    documentation and linkage

    system (i.e. DFMEA

    Process Flow

    PFMEA

    Control Plan

    etc).\n\nSupervise JCQS Business Operating System (BOS) engineering team

    JCMS Process implementation audits and tracking. \n \nTrack BOS and TS Audit performance for (7) NA Metal and Mechanisms plants. Understand gaps and lead teams to timely closure of open issues. Manage implementation of BOS standard updates and improvements.\n\nCreate Best Business Practice (BBP) standards / local work instructions for plant quality. Generate best practices and facilitate sharing among plants.

    Senior Manager - Advanced Quality Planning

    Johnson Controls

    Oldsmar

    Florida

    Responsible for regional supply chain and targeted

    strategic commodity initiatives. Drive prioritization for purchasing savings

    corporate strategies

    new product innovation

    and supplier relationships that exceed customer and stakeholder expectations.\n\n•\tManage supply base for cost

    quality and delivery performance. \n•\tOwn

    manage

    and develop strategic supplier relationships\n•\tDirect and oversee Vendor Complaint system to ensure rapid response

    robust root cause/corrective action

    and sustainable prevention actions. \n•\tManage and develop Supplier Performance metrics with a drive toward visibility

    collaboration

    and long-term continuous improvement.\n•\tImplement supply chain innovations in areas of collaboration

    logistics

    order fulfilment

    and planning optimization.\n•\tResponsible for Purchasing KPI's including cost reduction

    service level

    and supplier performance.\n•\tContribute to overall talent development and employee engagement. \n•\tCultivate an environment of safety

    high performance

    and ethical and legal compliance.

    Director - Purchasing

    Trinity Services Group

    Main Campus - Ypsilanti

    MI

    Develop

    maintain

    and administer classroom and online instruction in the School of Engineering Technology

    Product & Process Design

    and Engineering Management programs. \n\nPrepare and administer lectures on course topics such as: \nManufacturing Processes | Engineering Project Management | Cost Estimating | Industrial Operations | Manufacturing Engineering Analysis | Concurrent Engineering | Lean Systems

    Adjunct Professor

    Eastern Michigan University

    Ypsilanti

    Dearborn

    Progressive assumption of responsibilities in a fast past paced manufacturing environment overseeing welding

    assembly

    machining and stamping operations. A hybrid position with shared supervisory roles in production

    product engineering

    and manufacturing engineering supervised 20+ hourly/salary personnel. Drove production performance targets from a 12% annual loss to an 8% gain through process and productivity improvements. Achieved OEE improvements and 1300+ days at zero PPM.

    Supplier Quality / Manufacturing / Product Engineering / Production Supervision

    Visteon Corporation

    Dearborn

    MI

    Single point supplier quality liaison for the ACH – Indianapolis Plant. Led supplier quality efforts with 200+ suppliers

    quality managers

    and respective supplier quality engineers. Directed year-over-year QR reductions of 25%; a 62% reduction in pass-trough rejects to ACH customers; zero stop ships; and 60% reduction in supplier related customer quality rejects. Spearheaded supplier performance efforts on the recovery team to regain the Ford Q1 rating.

    Supplier Quality Engineering Manager

    Automotive Components Holdings Inc

    LLC

    Dearborn

    MI

    OEM Machine Tool builder of specialized equipment for the tire manufacturing industry. Coordinated all aspects of the design/build process; from conceptualization

    and feasibility

    through customer approval

    internal and sub-contracted build services

    and final tryout. Managed CAD and network systems. Designed hydraulic

    pneumatic

    and electrical control systems. Assessed standard product lines and achieved productivity gains through design efficiencies and technology upgrades.

    Engineering Manager

    Firwood Manufacturing

    MS - Engineering Managment

    Engineering Management

    Lean Manufacturing

    Lean Design

    Society of Manufacturing Engineers (SME)

    Amercan Society of Quality (ASQ)

    International Aerobatic Club (IAC)

    Eastern Michigan University

    Bachelor of Science (BS)

    Manufacturing Engineering

    Society of Manufacturing Engineers